GS CALTEX — BUSINESS CH.01 / REFININGKR

GS CALTEX BUSINESS — CHAPTER 01

REFINING

From 800,000 barrels a day to everyday energy —
the world's no.4 single refinery. The story begins in Yeosu.

Founded in 1967 as Korea's first private refiner, GS Caltex still turns crude from across the sea into everyday energy.

01 — CRUDE SOURCING

0countries

Crude arrives from over 30 countries in more than 80 grades. Sourcing that leans on no single region spreads the purchasing risk.

0crude grades

Light and heavy, sweet and sour — handling crudes of every character is the first condition of stable supply.

CRUDE ARRIVAL Where crude from across the sea comes ashore — refining starts here

02 — DISTILLATION

A difference in boiling point
becomes a difference in product

Heated past 360°C and fed into the column, the lighter a fraction boils, the higher up it is drawn off. One crude separates into layers of products.

02 — CAPACITY

0K bbl / day

The daily crude capacity of the Yeosu complex — where gasoline, kerosene, jet fuel and diesel are made.

WORLD NO.4 · SINGLE REFINERY

03 — UPGRADING

0K bbl / day

Distillation is not the end. The cheap residue at the bottom is cracked again into high-value light products — in Korea's largest upgrading complex.

UPGRADING RATIO34.3%
PIPELINES The roads between processes — every fraction travels by pipe

04 — PROCESS MAP

The diagram looks tangled —
it is really four streams

From crude wharf to product wharf, the Yeosu flow rearranged into four streams: basics → upgrading → petrochemicals → base oil. On each card, shows where the feed comes from; colored chips show what leaves.

START — CRUDE WHARF · TANKS← 30+ countries, 80+ grades

Unloaded from tankers into crude tanks, then sent to the CDU — the starting point of every process.

01

The Basics

일반정유 공정

Separating crude by boiling point and stripping out impurities. The fractions split here feed the other three streams.

CDU← crude tanks

Crude Distillation Unit

The first gate: crude heated past 360°C and separated by boiling point. Every stream below starts here.

OUT →LPGNaphthaFuel oilKero·diesel → HDSResidue → upgrading
VDU← CDU residue

Vacuum Distillation Unit

Oil too heavy to boil at normal pressure is distilled again near-vacuum — the feed store for upgrading and base oil.

OUT →Vacuum gasoil → HCR·VGOFCCVacuum residue → VRHCR
HDS← CDU kero·diesel

Hydrodesulfurization

Hydrogen strips out sulfur, nitrogen and metals — the step where kerosene and diesel reach product spec.

OUT →KeroseneDiesel
SRU← acid gas from all units

Sulfur Recovery Unit

Recovers 99.9% of sulfur from acid gas — an environmental unit that also yields sulfur as a product.

OUT →Sulfur (99.9%)
02

Upgrading

고도화 공정

Catalysts and hydrogen re-crack cheap heavy oil into high-value light products — Korea's largest upgrading complex, 275,000 barrels a day.

RFCC← CDU residue

Residue Fluidized Catalytic Cracking

Residue from the bottom of the CDU is sprayed into a catalyst bed and cracked into lighter oil.

OUT →GasolineLPGFuel oil
VGOFCC← VDU gasoil

VGO Fluidized Catalytic Cracking

Vacuum gasoil cracked over catalyst into light products.

OUT →GasolineLPGFuel oil
HCR← VDU gasoil

Hydrocracker

Vacuum gasoil reacted with hydrogen and cracked. Its unconverted oil goes on to feed the base oil plant.

OUT →KeroseneDieselUnconverted oil → BOP
VRHCR← VDU residue

Vacuum Residue Hydrocracker

Even the heaviest residue is hydrogen-cracked into high-value light products.

OUT →Light productsFuel oil
03

Petrochemicals

석유화학 공정

Where naphtha and LPG go beyond fuel and become materials — the stream that leads into the next chapters.

AROMATICS← CDU naphtha

Aromatics Production

Naphtha reformed into aromatics — the starting material for clothing, PET and construction.

OUT →BenzeneTolueneXylenePolypropylene
MFC← naphtha · ethane · LPG

Olefins / Polymer Production

Low-value byproducts become feedstock for ethylene, propylene and polymers.

OUT →EthylenePropylenePolymer
04

Base Oil

베이스오일 공정

The last stream — instead of discarding the hydrocracker's unconverted oil, it becomes the raw material of lubricants.

BOP← HCR unconverted oil

Base Oil Plant

30,000 barrels a day of premium base oil from hydrocracked feed — continued in the Lubricants chapter.

OUT →Base oil
END — PRODUCT TANKS · WHARF→ domestic supply · export

Products from all four streams gather in the tanks — bound for the nation, and through the wharf, the world.

PRODUCT TANKS Products awaiting shipment — bound for the nation and the world

05 — TO EVERYDAY LIFE

Refined energy ends up
in your everyday

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Nationwide service stationsACROSS KOREA

0stations

LPG charging stations (end of 2025)ACROSS KOREA

The journey of a drop of crude does not end here. The feedstocks born in refining carry on — into aromatics, olefins and polymer, deeper into chemistry.